By Duncan Manley
This series of manuals addresses key concerns similar to caliber, defense and reliability for these operating and coaching within the manufacture of biscuits, cookies and crackers. each one handbook presents a self-sufficient advisor to a key subject, filled with useful suggestion on problem-solving and troubleshooting drawn from over 30 years within the industry.Chocolate Enrobing o Moulding o Sandwich Creaming o Icing o program of Jam o Marshmallow o Caramel o Troubleshooting TipsThis guide describes what's focused on secondary techniques of biscuits-the strategies used to augment biscuits once they were baked.
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Extra info for Biscuit, Cookie, and Cracker Manufacturing, Manual 5: Secondary Proceedings (Biscuit, Cookie and Cracker Manufacturing Manuals)
Ask the laboratory to check the viscosity against the specification. 3 Difficulty in completely covering the biscuits. Either the chocolate is too thick for the application in question or there are loose pieces that are moving under the chocolate scavenging operations after coating. 6) or to loose and broken edges to cut wafer pieces. If the cream in a sandwich cream is too far recessed from the edges of the biscuits and the bed of chocolate is not deep enough to allow sufficient flow into the edges, gaps on the chocolate may form which look untidy.
Provision should be made to adjust the retention time in the enrober in relation to the rate that the chocolate is taken away on the product. Despite the fact that the viscosity of the chocolate is important with respect to chocolate performance and pick up rate, it is unusual for an in-line viscometer to be used. Sampling for viscosity is complicated by the unstable nature of tempered chocolate. The importance of temperature control has been emphasised. The enrober room should be kept between 2530°C and hoods over the enrobing station, with or without heaters, should be used to keep the air around the chocolate at the same temperature as the chocolate.
They are usually intermittent in action allowing location of the biscuit beneath the stencil, filling of the stencil hole and then removal of the biscuit to a ‘topping’ station 46 Biscuit, cookie and cracker manufacturingmanuals m Cream sandwiching 47 where the top biscuit is pressed on to make the sandwich. Although this type of machine is relatively slow in action, the system does allow a second deposit such as jam to be applied to the precisely located biscuits before the top shell is placed.
Biscuit, Cookie, and Cracker Manufacturing, Manual 5: Secondary Proceedings (Biscuit, Cookie and Cracker Manufacturing Manuals) by Duncan Manley